Here is the details of the materials used in the fly ash brick manufacturing. We provide information about various raw materials that you can use to manufacture fly ash brick in cost effective price. There are mainly three ratios are used in manufacturing. The manufacturing cost is depending on the which mixing ratio is used.
With any type of mixing ratio but have to maintain the quality of the brick.
You can make profit by using best mixing and raw materials as per the requirements. Fly ash bricks manufacturing is a business of making profit by using suitable mixing ratio at the low cost. Here we provide information about trusted and proven 3 mixing ratios by fly ash brick manufacturers.
- Mix Proportion
- Fly Ash – 55 to 60%
- Sand or Stone dust – 20 to 25%
- Sludge Lime – 15 to 22%
- Gypsum – 5%
The raw material used in manufacturing of fly ash bricks are depending on the availability and requirement of bricks. It is suitable to use Sludge Lime as it is less expensive than the Hydrated Lime. This mixing ratio is more profitable than the below two. The sludge lime is a waste product and costs less than hydrated lime. The sludge like is generally wet and also has lumps and used in making of fly ash bricks.
- Mix Proportion for Fly Ash Brick Manufacturing
- Fly Ash – 57 to 65%
- River Sand or Stone dust – 18 to 27%
- Hydrated Lime – 9 to 12%
- Gypsum – 5%
The mixing ratio is widely used to make quality fly ash bricks. The hydrated lime is easily available and this composition is widely used by fly ash brick manufacturers.
- Mix Proportion for Manufacturing of Fly Ash using cement instead of gypsum and Lime
- Fly Ash – 50 to 60%
- River Sand or Stone Dust – 30 to 40%
- Cement – 8 to 12%
There is cement is used instead of gypsum and lime. This ratio is costly and not preferred by many entrepreneurs. The cement is costly than the gypsum and lime. This mixing ratio is only used when gypsum and lime are not available.
Here we provide list of Thermal Power Plants of India where you can buy Fly Ash.
| State | Thermal Power Station |
| Andhra Pradesh | Simhadri Super Thermal Power Plant |
| Andhra Pradesh | Dr Narla Tata Rao TPS |
| Andhra Pradesh | Rayalaseema Thermal Power Station |
| Andhra Pradesh | Sri Damodaram Sanjeevaiah TPS |
| Andhra Pradesh | Vizag Thermal Power Station |
| Andhra Pradesh | Meenakshi Thermal Power Station |
| Andhra Pradesh | SGPL Power Station |
| Andhra Pradesh | Sembcorp Energy India Limited |
| Andhra Pradesh | Simhapuri Thermal Power Station |
| Assam | Lakwa Thermal Power Station |
| Assam | Namrup Thermal Power Station |
| Assam | Bongaigaon Thermal Power Station |
| Bihar | Barauni Thermal Power Station |
| Bihar | Barh Super Thermal Power Station |
| Bihar | Kahalgaon Super Thermal Power Station |
| Bihar | Nabinagar Super TP Project (upcoming) |
| Bihar | Kanti Thermal Power Station |
| Chhattisgarh | Korba West Thermal Power Station |
| Chhattisgarh | Korba East Thermal Power Station |
| Chhattisgarh | Dr Shyama Prasad Mukherjee TPS |
| Gujarat | Ukai Thermal Power Station |
| Gujarat | Gandhinagar Thermal Power Station |
| Gujarat | Wanakbori Thermal Power Station |
| Gujarat | Sikka Thermal Power Station |
| Gujarat | Dhuvaran Thermal Power Station |
| Gujarat | Kutch Thermal Power Station |
| Gujarat | Surat Lignite TPS |
| Gujarat | Akrimota Thermal Power Station |
| Gujarat | Mundra Thermal Power Station |
| Gujarat | Sabarmati Thermal Power Station |
| Haryana | Deenbandhu Chhotu Ram TPP |
| Haryana | Panipat Thermal Power Station I |
| Haryana | Panipat Thermal Power Station II |
| Haryana | Faridabad Thermal Power Plant |
| Haryana | Rajiv Gandhi Thermal Power Station |
| Jharkhand | Matrishri Usha Jayaswal Mega Power Plant |
| Jharkhand | Maithon Power Plant |
| Jharkhand | Koderma Thermal Power Station |
| Jharkhand | Jojobera Power Plant |
| Jharkhand | Chandrapura Thermal Power Station |
| Jharkhand | BPSCL Power Plant |
| Jharkhand | Bokaro Thermal Power Station B |
| Jharkhand | North Karanpura Thermal Power Station |
| Jharkhand | Tenughat Thermal Power Station |
| Jharkhand | Patratu Super TPS (Upcoming) |
| Karnataka | Raichur Thermal Power station |
| Karnataka | Bellary Thermal Power station |
| Karnataka | Yermarus Thermal Power Station |
| Madhya Pradesh | Amarkantak Thermal Power Station |
| Madhya Pradesh | Sanjay Gandhi Thermal Power Station |
| Madhya Pradesh | Satpura Thermal Power Station |
| Madhya Pradesh | Shree Singaji Thermal Power Station |
| Madhya Pradesh | Dada Dhuniwale TPP (Upcoming) |
| Maharashtra | Chandrapur Super Thermal Power Station |
| Maharashtra | Koradi Thermal Power Station |
| Maharashtra | Khaparkheda Thermal Power Station |
| Maharashtra | Bhusawal Thermal Power Station |
| Maharashtra | Nashik Thermal Power Station |
| Maharashtra | Parli Thermal Power Station |
| Maharashtra | Paras Thermal Power Station, Akola |
| Odisha | Ib Thermal Power Station |
| Odisha | Talcher Super Thermal Power Station |
| Odisha | Talcher Thermal Power Station |
| Punjab | Guru Hargobind Thermal Plant |
| Punjab | Guru Nanak Dev Thermal Plant |
| Punjab | Guru Gobind Singh Super Thermal Power Plant |
| Rajasthan | Suratgarh Super Thermal Power Plant |
| Rajasthan | Kota Super Thermal Power Plant |
| Rajasthan | Giral Lignite Power Plant |
| Rajasthan | Chhabra Thermal Power Plant |
| Rajasthan | Barsingsar Thermal Power Station |
| Rajasthan | VS Lignite Power Plant |
| Tamil Nadu | Ennore Thermal Power Station |
| Tamil Nadu | Mettur Thermal Power Station |
| Tamil Nadu | North Chennai Thermal Power Station |
| Tamil Nadu | Tuticorin Thermal Power Station |
| Telangana | Kakatiya TPP |
| Telangana | Kothagudem TPS |
| Telangana | Ramagundam TPS |
| Telangana | NTPC Ramagundam |
| Telangana | Singareni TPP |
| Telangana | Bhadradri TPP |
| Telangana | Telangana Super TPP |
| Telangana | Yadadri TPP (Upcoming) |
| Tripura | Monarchak Thermal Power Plant |
| Uttar Pradesh | Anpara Thermal Power Station |
| Uttar Pradesh | Obra Thermal Power Station |
| Uttar Pradesh | Panki Thermal Power Station |
| Uttar Pradesh | Parichha Thermal Power Station |
| Uttar Pradesh | Harduaganj Thermal Power Station |
| West Bengal | Kolaghat Thermal Power Station |
| West Bengal | Bakreswar Thermal Power Station |
| West Bengal | Sagardighi Thermal Power Project |
| West Bengal | Bandel Thermal Power Station |
| West Bengal | Santaldih Thermal Power Station |
| West Bengal | Farakka Super Thermal Power Station |
| West Bengal | Durgapur Thermal Power Station |
| West Bengal | Mejia Thermal Power Station |
Benefits of Fly Ash Bricks
The main benefit of making of fly ash bricks manufacturing is profit. There is minimum of 1 INR profit per fly ash brick. Profit may vary for different places as it is highly depending on labour, raw material and power supply.
The main raw material is fly ash and it is only available through thermal power plant. So before starting fly brick manufacturing research on demand and supply and availability. So, it is advisable to get your quota of fly ash than to buy from black market.
- Fly ash bricks are lightweight hence are suitable for multi-story buildings. With the increasing in the height the stress and tension on foundation and structure also increase. These light weight fly ash bricks the stress and tension is reduced.
- Fly ash bricks are very suitable for Indian climate as it absorbs less heat than the clay bricks.
- There is less amount of mortat in the construction. With the Q Green Techon fly ash brick making machine there are less labour required. There are less water wastage and raw material due to the efficient design. You can save breakage front (15%), plaster and jointing front (15%) and curing and labour front (7%) with this machine.
- Fly ash bricks have high strength and also less porous. These bricks less absorb less water and also save cost.
- The fly ash bricks are environmentally friendly. Machines from Q Green Bricks are encouraging the environmental protection. There is no requirement of fossil fuel in the manufacturing of the fly ash bricks which is helpful in decreasing the green house gases.
- In the production of clay brick the top surface of land is used and also damaging. There is no environmental damage in the production of fly ash bricks.
- The fly ash bricks are stronger, more uniform and also denser than the clay bricks. As there is less mortar consumption, there is only 1% of wastage and the clay bricks have 10%.
We Q Green Techon PVT LTD. Provide best quality fly ash making machines in India. Our machines are equipped with the latest technology to manufacture a maximum number of fly ash bricks. We have different types of fly ash making machines having various manufacturing capacity. We provide service both on-site and overcall also.
Benefits of Buying Fly Ash Bricks Machine from Q Green Techon PVT LTD
We Q Green Techon manufacture machines for making of fly ash bricks, blocks, pavers, interlocking bricks etc. We are specializing in automatic and semi-automatic fly ash brick making machine equipped with the state-of-the-art technology and also receive lots appreciation from customers. We have expertise in both hydraulic and vibration machines.
Q Green Techon PVT LTD uses German technology to make parts of the machine. Machines have robust construction to work more efficiently for long time. The finished product from the machines have high quality and as per the Standards. The products have high strength. We have customer help service center through India and also provide help over call. The machines are easy to operate and has user friendly controls. If there is any fault in the machine, it has error-diagnose system which find the detect in the part of machine Q Green Techcon Also manufactures cement bricks machine in India.
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